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Flat Springs & Stampings

Custom Twin Motor Brush Springs

Twin-coil strip brush spring layouts defined by both coil locations, the connecting strip and the required brush-contact force.

Twin Motor Brush Springs — structure illustration
Twin strip-coil structure illustration; coil supports and brush-contact arrangement are project-specific.
Specification
Drawing and working requirement
Dimensions
Confirmed for the assembly
Performance
Specified at working positions
Quotation
Submit dimensions and quantity

About Custom Twin Motor Brush Springs

Twin motor brush springs use a paired coil arrangement in the specified brush-holder design. Twin describes the spring construction; it does not automatically mean two separate brushes or equal force on two contacts. Show both coil locations, the connecting strip and the actual brush contact. The assembly drawing is needed to explain how the strip is supported and moves as the brush position changes.

Key Design Characteristics

  • Identify both coil locations and the connecting strip path.
  • Show the brush contact region and holder clearances.
  • State total contact force and any per-contact requirement separately.

Choosing Between Related Designs

Compare a single-coil brush spring when the holder has a different mounting envelope. Twin-coil strip springs should also be distinguished from double torsion springs, whose legs and torque-angle requirements form a different specification.

Specification and Inspection Review

Use a fixture that reproduces both coil supports and the brush contact. Define force acceptance across the intended travel and any required checks for strip clearance, movement or endurance.

Product Specification

What to Define for This Spring

Use these product-specific inputs to describe your requirement. Final dimensions, material and performance are confirmed against the drawing and operating conditions.

Specification itemWhat to define
Paired geometryCoil diameters, widths, centre spacing and connecting-strip layout.
Brush interfaceBrush dimensions, contact surface and holder arrangement.
Working movementNew and worn positions and permitted strip travel.
Force requirementRequired brush force and allowable variation over movement.
Strip and environmentThickness, width, material and holder temperature.

Next Design Decisions

Next Steps for Your Spring Design

Once the spring style is selected, confirm how it works in the assembly, which material suits the environment, how it will be manufactured and which dimensions and performance points should be controlled on the drawing.

Applications

Where this spring style fits

Review best-fit uses, assembly constraints and situations where another spring style may be a better choice.

View application guidance →

Materials

Choose the material for the environment

Review spring-strip grade, condition and edges for the coil arrangement, force profile and brush-holder environment.

Compare spring materials →

Manufacturing

Plan prototype and production

Review forming, heat treatment, secondary operations, inspection and the path from first samples to repeat production.

View manufacturing capabilities →

Engineering Data

Use the engineering guide for design support

Use the engineering library to review materials, sizing considerations and applicable standards for the custom design.

Open Spring Engineering Guide →

Material Direction

Common Material Families to Review

The links below are selection guides, not a claim that every grade is suitable for every size or load.

Compare Designs

Use these alternatives when the available space, connection style, travel or force direction changes.

Product Questions

Twin Motor Brush Springs FAQ

Does twin mean two brushes?

Not necessarily. It identifies the paired coil arrangement. The holder drawing must show how many brushes or contact regions the spring actually loads.

Can I specify just one coil diameter?

Provide both coil positions and dimensions, the connecting strip and the holder envelope. The complete arrangement determines fit and movement.

RFQ

Send the Working Requirement

A drawing is ideal. If you do not have one yet, provide the dimensions, load or torque, travel, environment and expected quantity that matter in the assembly.

CustomSprings Engineering Catalog

Request This Spring

Send your dimensions, quantity and drawing for engineering review.

Request a Custom Quote

Fields marked * are required. A drawing is recommended for accurate review.

Spring Requirements
Contact Information