Applications
Where this spring style fits
Review best-fit uses, assembly constraints and situations where another spring style may be a better choice.
View application guidance →Flat Springs & Stampings
Custom Battery Coil Contact Springs
Custom Battery Coil Contact Springs manufactured to your drawing, dimensions, load or torque, material, working environment and production requirements.
- Manufacturing
- Made to specification
- Engineering data
- 6 data points
- Typical / standard data
- 3 configurations
- Final specification
- Confirmed during quotation
Custom Battery Coil Contact Springs
CustomSprings manufactures this spring style to customer drawings and application requirements. Dimensions, working load or torque, material, tolerances, finish, cycle life and production quantity can be specified for the assembly.
Design Data and Available Parameters
The engineering data below provides practical size, material and performance points that can be used to define a starting specification. Final production values are selected and confirmed for your application during engineering review and quotation.
What to Send for a Quote
- Strip thickness and width
- 2D / 3D formed geometry
- Mounting / fixed boundary
- Force at specified deflection
- Material / heat treatment / plating
- Cycle life and tolerances
Engineering Data
Typical Dimensions & Design Data
Use these data points to compare geometry, material and working parameters when defining your custom spring. Final values are reviewed and confirmed for the actual assembly before production.
| Configuration | Data type | Key parameters | Material / basis |
|---|---|---|---|
| Engineering Data 01 | Engineering Data |
|
Strip / flat wire / stamping / spring steel |
| Engineering Data 02 | Manufacturing Range |
|
Spring strip / stainless / copper alloys as applicable |
| Engineering Data 03 | Manufacturing Range |
|
Strip spring steels / stainless / alloys |
| Typical Configuration 04Data point | Typical Configuration |
|
Battery spring material per Lee specification |
| Typical Configuration 05Data point | Typical Configuration |
|
Battery spring material per Lee specification |
| Typical Configuration 06Data point | Typical Configuration |
|
Battery spring material per Lee specification |
Design note: dimensions, force / torque, material, tolerances, fatigue life and compliance are finalized against your drawing and operating conditions during quotation.
Next Design Decisions
Next Steps for Your Spring Design
Once the spring style is selected, confirm how it works in the assembly, which material suits the environment, how it will be manufactured and which dimensions and performance points should be controlled on the drawing.
Materials
Choose the material for the environment
Material is selected after the load, environment and forming requirements are known.
Compare spring materials →Manufacturing
Plan prototype and production
Review forming, heat treatment, secondary operations, inspection and the path from first samples to repeat production.
View manufacturing capabilities →Engineering Data
Use the engineering guide for design support
Use the engineering library to review materials, sizing considerations and applicable standards for the custom design.
Open Spring Engineering Guide →Material Direction
Common Material Families to Review
The links below are selection guides, not a claim that every grade is suitable for every size or load.
Compare Designs
Related Spring Products
Use these alternatives when the available space, connection style, travel or force direction changes.
Flat Springs & Stampings
Battery Flat Contact / Grounding Springs
Flat battery contacts and grounding spring enquiries defined by the contact function, installation geometry and required contact force.
Flat Springs & Stampings
Cantilever & Formed Flat Springs
Flat-strip spring elements that flex from a fixed region to provide contact force, retention or return in thin assemblies where round-wire coils would take too much space.
Flat Springs & Stampings
Cantilever Flat Springs
Flat spring elements fixed at one end, specified by active length, support details and force at the moving contact.
RFQ
Send the Working Requirement
A drawing is ideal. If you do not have one yet, provide the dimensions, load or torque, travel, environment and expected quantity that matter in the assembly.
CustomSprings Engineering Catalog
Request This Spring
Send your dimensions, quantity and drawing for engineering review.