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Compression Springs

Custom Continuous-Length Compression Coils

Long compression coils for cut-to-length requirements, with the finished section, end condition and working load specified separately.

Continuous-Length Compression Coils — structure illustration
Compression-coil illustration; it does not show a confirmed continuous supply length.
Specification
Drawing and working requirement
Dimensions
Confirmed for the assembly
Performance
Specified at working positions
Quotation
Submit dimensions and quantity

About Custom Continuous-Length Compression Coils

Continuous-length compression coils provide a long coil form from which shorter sections can be specified. The finished spring is defined by its cut length, active coils and end treatment. A delivered coil length is not a ready-made force specification: shortening the active section changes its stiffness, and the cut ends may need additional attention for seating and handling.

Key Design Characteristics

  • Distinguish the supply length from the finished spring length.
  • Specify whether cutting, end closing or grinding is required.
  • Evaluate load performance on the finished section, not the uncut coil.

Choosing Between Related Designs

A long close-wound extension coil is a different product with a different load mode. For repeat production requiring controlled seating and force, compare a finished compression spring with the proposed cut-to-length route.

Specification and Inspection Review

Clarify who performs cutting and any subsequent treatment. Specify inspection after finishing, including end condition and force at the working length, so supply-coil measurements are not mistaken for finished-part acceptance.

Product Specification

What to Define for This Spring

Use these product-specific inputs to describe your requirement. Final dimensions, material and performance are confirmed against the drawing and operating conditions.

Specification itemWhat to define
Supply formRequired overall length, packaging and permitted joints if relevant.
Finished sectionCut length, length tolerance and active-coil requirement.
Coil geometryWire diameter, body diameter and pitch.
End conditionCut, deburred, closed or ground ends, as the design requires.
Working specificationLoad at finished working heights, material and operating environment.

Next Design Decisions

Next Steps for Your Spring Design

Once the spring style is selected, confirm how it works in the assembly, which material suits the environment, how it will be manufactured and which dimensions and performance points should be controlled on the drawing.

Applications

Where this spring style fits

Review best-fit uses, assembly constraints and situations where another spring style may be a better choice.

View application guidance →

Materials

Choose the material for the environment

Review material and supplied condition together with any cutting, stress relief or finishing requirements.

Compare spring materials →

Manufacturing

Plan prototype and production

Review forming, heat treatment, secondary operations, inspection and the path from first samples to repeat production.

View manufacturing capabilities →

Engineering Data

Use the engineering guide for design support

Use the engineering library to review materials, sizing considerations and applicable standards for the custom design.

Open Spring Engineering Guide →

Material Direction

Common Material Families to Review

The links below are selection guides, not a claim that every grade is suitable for every size or load.

Compare Designs

Use these alternatives when the available space, connection style, travel or force direction changes.

Product Questions

Continuous-Length Compression Coils FAQ

Will cutting a coil change its spring rate?

Yes. Changing the active coil length changes the finished spring response. Define and check the load requirements for the final cut section.

Are cut ends ready for precision seating?

Not necessarily. Identify the required seat contact and specify any deburring, closing or grinding needed for the finished part.

RFQ

Send the Working Requirement

A drawing is ideal. If you do not have one yet, provide the dimensions, load or torque, travel, environment and expected quantity that matter in the assembly.

CustomSprings Engineering Catalog

Request This Spring

Send your dimensions, quantity and drawing for engineering review.

Request a Custom Quote

Fields marked * are required. A drawing is recommended for accurate review.

Spring Requirements
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