Skip to content
Contact Request a Quote

Disc Springs / Belleville Washers

Custom Slotted & Contact Disc Springs

Customized disc-spring variants with slots, contact flats or special interfaces for compact axial force where a standard Belleville disc does not match the mating geometry.

Slotted & Contact Disc Springs manufactured by CustomSprings
Manufacturing basis
Made to drawing
Wire / thickness
Thickness 0.2 - 6 mm, following DIN 2093 groups
Envelope
8 - 200 mm typical
Length / height
Cone height 0.4 - 8 mm typical

About Custom Slotted & Contact Disc Springs

Slotted and contact disc springs start from the same compact conical-disc concept as Belleville springs but add application-specific features. Slots can change flexibility and load distribution; contact flats or tabs can control where force enters the assembly. These features make drawing-based review essential.

Key Design Characteristics

  • Slot count, width and root geometry influence stiffness and local stress.
  • Contact flats define load-entry points and can reduce unwanted edge contact in the assembly.
  • Base disc OD, ID, thickness and cone height still control the overall envelope.
  • Modified discs should not be assumed to follow an unmodified DIN load curve.

What to Specify for a Custom Quote

  • OD, ID, thickness and free cone height
  • Slot pattern or contact-flat geometry
  • Required load and working deflection
  • Mating surfaces, guide features and allowable rotation
  • Material, surface condition, cycles and quantity

Manufacturing Review

Laser cutting, stamping, machining and forming routes can produce different edge conditions and residual stress. The chosen process should be matched to thickness, volume and fatigue requirement, followed by functional checking of the finished geometry.

Common Assembly Roles

  • Compact contact-force interfaces
  • Special valve or clutch elements
  • Disc-spring functions with non-standard engagement geometry

Made to Order

How This Product Is Quoted

This category is reviewed from the drawing and working requirement rather than from a fixed public stock list.

Design reference

Derived from DIN 2093 / DIN EN 16983 base dimensions with slots or contact flats added per drawing

Typical material direction

51CrV4 spring steel, 301/304 stainless

Why there is no fixed table

Slot pattern and contact-flat geometry are application-specific and confirmed against a drawing.

Engineering Data

Typical Dimensions & Design Data

Use these data points to compare geometry, material and working parameters when defining your custom spring. Final values are reviewed and confirmed for the actual assembly before production.

ConfigurationData typeKey parametersMaterial / basis
Engineering Data 01 Standard Dimension
  • Construction: Slotted Disc Spring
  • Data use: Engineering / standard reference
Spring steel / stainless / specialty alloy
Engineering Data 02 Engineering Data
  • Function 1: Preload / axial play control
  • Function 2: Vibration / expansion compensation
  • Data status: Reference
Depends on standard/type
Engineering Data 03 Material Option
  • Material family: Spring steel / stainless / BeCu depending on style
  • Surface finish: Black oxide / nickel / zinc / passivate etc.
Depends on the specific series
Typical Configuration 04Data point Typical Configuration
  • De: 9.8 mm
  • Di: 6.2 mm
  • t: 0.15 mm
  • l0: 0.6 mm
  • h0: 0.45 mm
  • Reference load point: 13N @ s=0.35mm
Spring steel / alloy per SCHNORR series
Typical Configuration 05Data point Typical Configuration
  • De: 12.8 mm
  • Di: 7.2 mm
  • t: 0.2 mm
  • l0: 0.65 mm
  • h0: 0.45 mm
Spring steel / alloy per SCHNORR series
Typical Configuration 06Data point Typical Configuration
  • De: 21.8 mm
  • Di: 12.3 mm
  • t: 0.25 mm
  • l0: 1.25 mm
  • h0: 1 mm
  • Reference load point: 24N @ s=0.75mm
Spring steel / alloy per SCHNORR series

Design note: dimensions, force / torque, material, tolerances, fatigue life and compliance are finalized against your drawing and operating conditions during quotation.

Next Design Decisions

Next Steps for Your Spring Design

Once the spring style is selected, confirm how it works in the assembly, which material suits the environment, how it will be manufactured and which dimensions and performance points should be controlled on the drawing.

Applications

Where this spring style fits

Review best-fit uses, assembly constraints and situations where another spring style may be a better choice.

View application guidance →

Materials

Choose the material for the environment

Spring steel and stainless grades are common starting points. Slot roots and formed contact features may control fatigue, so material condition and edge quality should be reviewed together.

Compare spring materials →

Manufacturing

Plan prototype and production

Review forming, heat treatment, secondary operations, inspection and the path from first samples to repeat production.

View manufacturing capabilities →

Engineering Data

Use the engineering guide for design support

Use the engineering library to review materials, sizing considerations and applicable standards for the custom design.

Open Spring Engineering Guide →

Material Direction

Common Material Families to Review

The links below are selection guides, not a claim that every grade is suitable for every size or load.

Compare Designs

Use these alternatives when the available space, connection style, travel or force direction changes.

Product Questions

Slotted & Contact Disc Springs FAQ

Can a slotted disc spring use the same load table as DIN 2093?

Not safely. Slots and contact features change stiffness and stress distribution, so the modified part needs its own load review.

When are contact flats useful?

They help when the assembly needs force introduced at defined areas rather than around the full disc edge.

RFQ

Send the Working Requirement

A drawing is ideal. If you do not have one yet, provide the dimensions, load or torque, travel, environment and expected quantity that matter in the assembly.

CustomSprings Engineering Catalog

Request This Spring

Send your dimensions, quantity and drawing for engineering review.

Request a Custom Quote

Fields marked * are required. A drawing is recommended for accurate review.

Spring Requirements
Contact Information